Industry Case | YUDIAN Multi-Loop Temperature Controllers Excel in Quality, Addressing Diverse Testing Demands in Semiconductor Manufacturing

2024-08-30

As the semiconductor industry enters the era of chip integration, the increasing complexity of processes and applications makes a "testing-first" approach critical for high-quality production. Testing equipment, used to detect chip performance and defects during semiconductor manufacturing, is required after nearly every process stage. High-precision temperature control remains pivotal throughout the entire testing workflow.

Among YuDian’s partners is a Jiangsu-based high-end testing instrument and equipment supplier, specializing in optical network testing, optical chip testing, electrical performance testing, and power chip testing. Since 2020, surging demand for laser chip aging testing has intensified requirements for temperature controller quality and performance, driving the supplier’s search for an ideal thermal control solution for laser aging equipment.

Through comparative validation, YuDian’s AI-7548D71 temperature controller met all the supplier’s diverse needs across testing scenarios, demonstrating exceptional control performance, communication speed, safety, and stability. This solution enhances the accuracy and reliability of test results.

Customer Feedback:"We conducted control tests with temperature control systems from multiple brands on our equipment. Results showed that YuDian’s AI-7548D71 module delivered significantly better control performance than other brands, matching the temperature control performance of international counterparts."

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YUDIAN Multi-Channel Temperature Controllers Comprehensively Enhance Equipment Control Quality

Laser aging test equipment typically operates within a temperature range of 40–150°C. Since chips are highly sensitive to temperature variations, even minor fluctuations can significantly impact test results. YuDian’s customized temperature control solutions effectively address these production challenges for equipment manufacturers.

High-Precision Temperature Control Improves Defective Product Screening Efficiency

Equipped with YUDIAN’s high-precision APID self-tuning adaptive algorithm, the AI-7548D71 temperature controller minimizes temperature fluctuations caused by external disturbances, ensuring a stable testing environment. This enables equipment manufacturers to efficiently identify defective chips resulting from extreme temperature variations, such as solder aging, delamination, bond wire detachment, and cracking.


Multi-Channel Independent Control for Flexible Functionality

Aging test equipment must simultaneously test multiple chips, requiring individual temperature control for each test fixture to observe chip behavior under extreme conditions. The YUDIAN AI-7548D71 controller features multi-channel independent control, ensuring precise temperature conditions for each chip and further enhancing testing accuracy and reliability.


Compact Design Saves Installation Space

To ensure testing accuracy, large sample sizes necessitate numerous temperature control points. However, aging test equipment often faces space constraints due to high integration. The YuDian AI-7548D71 controller addresses this with a sleek design (width: 22.5mm) and 4 integrated control channels per unit, optimizing space utilization without compromising performance.


Conclusion

Beyond semiconductor manufacturing, the YUDIAN AI-7548D71 industrial temperature controller is widely applicable in industries such as lithium battery production, delivering cost reduction, efficiency gains, and energy savings to maximize value.

As global chip demand surges, wafer fabs, equipment manufacturers, and supply chain stakeholders continue refining processes and adopting new technologies to enhance capacity and quality. YUDIAN remains committed to collaborating closely with industrial clients, leveraging advanced temperature control technologies to shorten testing cycles, improve yield rates, and optimize cost control. By empowering semiconductor and other industries with cutting-edge solutions, YuDian helps clients excel in competitive markets and drives high-quality industrial development.

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